Before launching a new product to the market or modifying an existing production process, many companies need to understand how the product will behave under real processing conditions. In this context, a pilot plant allows controlled trials to be carried out before implementing solutions on an industrial line.
At Roser’s pilot plant, customers can work with their own product and validate different processing technologies in a technical environment similar to actual production. These trials make it possible to analyse results, adjust parameters and make more informed decisions before scaling the process to an industrial level.
Beyond a simple machinery demonstration, the pilot plant becomes a collaborative workspace between the customer and Roser’s technical team.
Roser’s pilot plant is designed to replicate, on a smaller scale, typical processes in the food industry. This allows companies to evaluate how a product behaves at different stages of the process before transferring the solution to a full production line.
During the trials, customers can work directly with their raw materials and analyse different process variables. The objective is to obtain technical insights that help optimise parameters and better understand product behaviour.
This type of testing is particularly useful in scenarios such as:
Thanks to this approach, decisions are not based solely on simulations or theoretical calculations, but on results obtained using real product.
One of the most commonly analysed processes at Roser’s pilot plant is brine injection using high-pressure systems.
These trials allow companies to study how brine is distributed within the product and to evaluate process performance before implementing the solution on a production line.
During testing, key factors such as the following are analysed:
Working with high-pressure injectors, such as those developed by Roser, makes it possible to reproduce processing conditions equivalent to those in an industrial plant. This facilitates the adjustment of parameters such as injection percentage or brine formulation before scaling up the process.
One of the main advantages of Roser’s pilot plant is the ability to assess different process configurations in a controlled environment.
During the trials, Roser’s technical team works closely with the customer to interpret results and evaluate potential process adjustments.
This collaborative approach helps identify improvement opportunities, optimise parameters and validate technological solutions before implementation in production.
For many companies, these trials represent a critical step before investing in new machinery or modifying their production processes.
In many cases, the trials carried out at Roser’s pilot plant go beyond simply verifying equipment performance. The objective is to understand how the product, formulation and processing technology interact.
This approach enables each trial to be addressed from a broader perspective, analysing the impact of process decisions on final product quality and overall production efficiency.